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Customized Inverter and Battery Management PCB Assembly Services

Energy Storage PCB Assembly Cases

  • BMS Control Board PCBA

    A PCB designed for battery management systems in electric vehicles and energy storage. Used in lithium battery packs, backup power units, and solar storage cabinets, it enables cell balancing, voltage/temperature monitoring, and CAN bus communication for safe, efficient operation.

  • Inverter PCBA

    A high-efficiency control board for DC to AC conversion in power inverters. Common in solar systems, motor control, and automation, it ensures stable output with voltage regulation, power feedback, and support for both grid-tied and standalone setups.

  • UPS Mainboard

    Core controller PCB for Uninterruptible Power Supply (UPS) systems. Used in data centers, hospitals, and telecom equipment, it handles power switching, battery charging, and system monitoring via multiple industrial interfaces.

Why Choose PCBasic as Your Trusted Energy Storage PCB Assembly Manufacturer?

Energy Storage PCBA Manufacturer

With over 15 years of PCBA experience, PCBasic delivers reliable energy storage PCB assembly with precision SMT, DIP, and full testing services. We specialize in small-to-medium batch production and handle a wide range of energy storage boards. Certified with ISO 9001, 14001, and 45001, we ensure consistent quality, fast lead times, and professional support. Advanced equipment like flying probe testers and selective wave soldering guarantees dependable performance for demanding environments.

300+

Core Engineer

16

SMT Production Lines

20,000m²

Factory Area

15+ years of PCB assembly experience

Localized supply chain

99.6% on-time delivery performance

One-on-one service

ISO-9001

ISO-13485

IATF-16949

CCC

CE

FCC

ISO-14001

ISO-45001

Our Energy Storage PCB Assembly Capabilities

  • 16 SMT Production Lines
  • Self-Developed MES System
  • In-House SMT Stencil Room
  • ISO 9001、ISO 13485、IATF 16949、ISO 14001
  • ESD Management Certification
  • UL Certification
  • 20+ Patents for Production Processes and Testing Equipment

Quality Control for Energy Storage PCB Assembly

  • • Flying Probe Testing (FPT)
  • • X-ray Inspection
  • • Functional Testing (FCT)
  • • Incoming Material Inspection (IQC)
  • • Solder Paste Inspection (SPI)
  • • Aging Test
  • • Automated Optical Inspection (AOI)
  • • In-Circuit Testing (ICT)
  • • First Article Inspection (FAI)

Our Energy Storage PCB Assembly Service

Assembly Services

·NPI：New Product Introduction
·SMT：Surface Mount Assembly (single-sided and double-sided assembly)
·PHT：Selective Wave Soldering
·Mixed Technology： SMT, Through-Hole, and Electronic Assembly

PCBA Test

·Flying Probe Test
·Functional Testing: Includes board-level and system-level testing, along with engineering support for developing test platforms.

Engineering Services

·DFM、DFT、DOE
·Developing Control Plans and PFMEA
·Value-Added Engineering Services

Full Turnkey PCB Assembly

PCBasic delivers a seamless experience from design to delivery.
Get a complete quote online for manufacturing, assembly, and components.
Our service brings your product to life.

Partial Turnkey Assembly

Some components are provided by the customer — we’ll handle the rest.
PCBasic works seamlessly with your supply chain to assemble your PCBs quickly and bring your product to market.

Electronics Contract Assembly

All components are provided by the customer.
PCBasic will fully assemble your PCBs and ship them directly to you — with fast turnaround and fully transparent pricing.

Trusted by Global Brands

1+

Serves more than 100 countries and region around the world.

1000+

Has over 120,000 global customers in PCB prototype assembly service.

100+

Handles 1,000+ pieces of PCB design and 100 layout order documents every day.

1%

Boasts 98.65% on-time delivery in PCBA service.

Customer Reviews

Alexander Price

I highly recommend this company for their outstanding PCBA processing services. The anti-static precautions and detailed proofing process are impressive, resulting in high-quality and reliable products.

David Thompson

Samples have been tested and are very stable, further cooperation will be launched. The performance and reliability of the boards exceeded our expectations. Looking forward to a long-term partnership.

Sarah Collins

The quality assurance process here is rigorous. The small-batch trial production helped us ensure that the final products were flawless. We appreciate their dedication to quality and precision.

Michael Reed

The attention to electrostatic protection during PCBA processing is commendable. Our components are always handled with utmost care, ensuring the integrity and functionality of our products. Highly recommend for anyone needing precise and professional PCBA services.

Our Commitment to Quality in Energy Storage PCB Assembly

In the fast-growing field of energy storage, the reliability of every circuit board is vital. A single PCB failure can lead to battery system malfunction, reduced energy efficiency, costly downtime, or even critical safety issues. To ensure stability and performance in demanding applications, partnering with a skilled and dependable PCBA manufacturer is essential.
PCBasic specializes in small-to-medium batch assembly of energy storage PCBAs, delivering high-reliability SMT assembly, through-hole soldering, flying probe testing, and functional testing tailored for power electronics. With an ISO 9001-certified facility and rigorous quality control processes, we guarantee consistent performance even in harsh thermal and electrical environments. Focused on the safety and efficiency standards of energy storage systems, PCBasic is your trusted partner for long-term reliability and scalable production.

Some equipment

Flying Probe Test

Wave Soldering

Reflow Soldering

Depaneling Machine

Baking Oven

Offline AOI

Functional Testing

Functional Testing

Pre-Reflow AOI

Pick and Place Machine

Solder Paste Printer

Online AOI

Environmental Testing - Drop Test

Environmental Testing - High and Low Temperature Test

Environmental Testing - Salt Spray Test

Environmental Testing - Vibration Test

FAQs

What is PCBA?-
PCBA stands for Printed Circuit Board Assembly, which is the process of mounting electronic components onto a PCB (Printed Circuit Board) to create a functional electronic device. The PCBA manufacturing process involves soldering components such as resistors, capacitors, ICs, and connectors onto the PCB using advanced techniques like SMT (Surface Mount Technology) and THT (Through-Hole Technology).

Three Basic PCB Assembly Methods？

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There are three primary methods used in PCBA manufacturing:
Surface Mount Technology (SMT): A highly efficient and automated method where electronic components are directly mounted onto the surface of the PCB.
Through-Hole Technology (THT): Components are inserted into pre-drilled holes in the PCB and soldered for strong mechanical bonds.
Mixed Assembly: Combines both SMT and THT to achieve optimal functionality for complex PCBA designs.

Why PCB Assembly Service is Necessary for Any Business?

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A professional PCB assembly service is essential for businesses to achieve:
Reliable Performance: Ensures accurate component placement for optimal functionality.
Time Efficiency: Expert PCBA manufacturing reduces production time.
Cost Savings: Outsourcing to experienced providers like PCBasic minimizes errors and ensures efficient resource utilization.
Scalability: Trusted providers manage large-scale PCBA production efficiently.

How Is Quality Controlled in PCBA Production?

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In PCBA manufacturing, PCBasic ensures quality through:
Automated Optical Inspection (AOI): Detects soldering defects and misaligned components.
X-ray Inspection: Examines hidden solder joints for complex PCB designs.
In-Circuit Testing (ICT): Verifies electrical performance.
Flying Probe Testing: Ideal for prototypes and low-volume PCBA to detect faults without custom fixtures.
Functional Testing: Ensures the PCBA performs as intended.
These methods guarantee reliable and high-performance printed circuit boards.

Can PCBasic Handle Component Sourcing?

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Yes, PCBasic offers comprehensive component sourcing services as part of our PCBA manufacturing solutions. We leverage a reliable global supply chain to source high-quality components at competitive prices. Our team ensures component authenticity, availability, and compatibility with your PCB design.
By choosing PCBasic, you get a seamless PCB assembly experience with efficient component sourcing, reducing lead times and ensuring product reliability.

What is PCB Assembly Service?

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A PCB assembly service refers to the professional process of assembling electronic components on a printed circuit board to create a fully functional PCBA. This process is crucial in electronics manufacturing, ensuring that PCBs are properly populated and meet quality standards. Companies like PCBasic specialize in providing cost-effective and efficient PCBA manufacturing solutions.

What Is the PCB Assembly Process?

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The PCBA manufacturing process involves several steps:
Solder Paste Application: A stencil is used to apply solder paste to the PCB.
Component Placement: Automated machines place electronic components on the PCB.
Reflow Soldering: The PCB passes through a reflow oven, melting the solder paste to form solid connections.
Inspection & Testing: Techniques like AOI (Automated Optical Inspection) and X-ray inspection ensure the quality of the assembled PCBA.
Final Assembly & Cleaning: The finished PCBA is cleaned and undergoes functional testing before shipment.

Why Choose PCBasic As Your Trusted PCB Assembly Provider?

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PCBasic stands out in the PCBA manufacturing industry due to:
Affordable Solutions: Low-cost PCB assembly services without compromising quality.
Advanced Equipment: State-of-the-art machines for precise PCB assembly.
Strict Quality Control: Thorough testing ensures each PCBA meets industry standards.
Customer-Centric Service: Dedicated support to meet unique project requirements.
Flexible Order Quantities: Ideal for both prototype and mass PCBA production.
Fast Turnaround Times: Efficient processes to meet urgent production deadlines.

Is There Any Minimum Order Quantity (MOQ)?

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PCBasic offers flexible PCBA manufacturing services with no minimum order quantity (MOQ). This ensures that businesses, whether producing prototypes or scaling up to large production runs, can access reliable and cost-effective PCB assembly solutions.

Questions? We’re here to help!

For products, pricing, technical support, integration, customization,
on-site demonstrations, or any other questions, we're here to help!
For products, pricing, technical support,
integration, customization, on-site demonstrations, or any other questions, we're here to help!

Other Manufacturing Capabilities

  • Robot Control Board Assembly

  • Industrial PCB Assembly

  • Medical PCB Assembly

  • Energy Storage PCB Assembly

Start Your Industrial PCB Assembly Now

From BGAs and micro BGAs to QFNs and other leadless packages — PCBasic handles it all with precision.
Whether you need 1 board or 10,000, we make your project easy to bring to life.

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