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high volume pcb assembly

 

 

PCBA board is the vital component of all electronic devices. Therefore, the performance of all devices depends on PCB board. High volume PCB assembly means more than 10,000pcs PCB boards. It is vital to cooperate with the right high volume PCB assembly manufacturer for your devices, and you can improve the product performance.

Sweeping the market, you need to choose an excellent high volume pcb assembly manufacturing company. Looking for such a company? Excellent, no further search is needed. If high volume PCB assembly is required, PCBasic’s technology stands out in the PCBA field!

What is high volume PCB assembly manufacturing?

Projects with more than 1000 pcs PCB board are called high volume PCB assembly services. We are able to provide high volume PCB assembly and meet your project specifications.

In addition to our high volume PCB assembly manufacturing process and capability, you can also experience convenient services, favorable prices and really high quality.

Our High volume PCB assembly
  • With high-end high volume PCB assembly and production equipment, it can meet the needs of large quantities.
  • Over 10 years of specialized subject in high volume PCB assembly.
  • Provide functional test and aging test to ensure the quality of high volume PCB assembly production.
  • Provide 7/24 online sales and technical support
Benefits of high volume PCB assembly

If you want to benefit the most, you should order a large number of PCB components, which will benefit you in terms of cost. If you order more PCBs, you can get more discounts from this company.

PCBA Quality Testing of PCBasic’s Technology

PCBasic’s Technology is very professional in the high volume PCB assembly. The expert team of high volume PCB assembly manufacturers has created unparalleled PCB designs for customers' satisfaction.
The whole circuit of the equipment depends entirely on the PCB. Therefore, when the PCB fails, the whole equipment becomes useless. Therefore, the manufacturing process needs to be highly valued. In the production process, PCBasic Technology spares no effort to avoid failure.
To ensure product quality, they conduct extensive tests on all products. For example, DFM tests to ensure that the design is suitable for high volume PCB assembly manufacturing. More, before packaging and transportation, AXI and AOI tests are performed on each circuit board.
Generally speaking, when the manufacturing price drops, the quality drops. On the contrary, PCBasic’s Technology won't compromise on the PCBA quality testing. The company tests each circuit board separately to ensure it is trouble-free. In order to guarantee the quality of high volume PCB production, we will conduct the following tests on high volume PCB assembly:

  • Provide free DFMA inspection service to ensure that high volume PCB design is completely suitable for manufacturing.
  • Can provide customized functional testing to ensure product quality.
  • On-line AOI and on-line SPI equipment are used for detection.
The capability of PCBasic technology for high volume PCB assembly
PCBasic Technology is a great high volume PCB assembly manufacturer. PCBasic has the ability to produce millions of PCBs in a month. Integrity, commitment and values have further improved the success rate of this company.
PCBasic Technology has occupied a dominant position in China's high volume PCB assembly manufacturing field. Now, it has international standards. The company's high-quality products enable it to compete with other competitors around the world.
PCBasic is a one-stop PCBA manufacturing service provider, which has rich experience in high volume PCB assembly, and can also provide assistance in PCB design, PCB manufacturing and assembly testing. With rich experience, we can provide modification suggestions for your PCB design on the premise of ensuring product quality and performance, so that your cost can be continuously reduced. If you choose us to provide high volume PCB assembly services, we will be responsible for your component procurement, reduce your time cost, and let you really enjoy one-stop service.
The high volume PCB assembly is based on IPC standard, and we also have strict internal quality control procedures. The workshop is also equipped with online SPI and online AOI testing equipment, and can also provide functional and aging tests. If you have a high volume PCB assembly requirements, you can contact us.
Contact PCBasic to explore your high volume PCB assembly project

Do you have any questions about high volume PCB assembly? It’s our honor that we can provide a series of solutions to solve your problems. Our experts and knowledge team are ready to eliminate all your doubts 24/7. When will the project start, they will further guide you in every step and any stage of the project.

PCBasic Technology values customers' ideas. So, if you have a great idea, please contact us. We will reply to you as soon as possible. Moreover, we will try our best to minimize customers' budget.
Our expert team can accurately provide your ideas. If you have such ideas, we can't wait to hear from you! Contact PCBasic Technology and realize your idea!

Knowledge guide for high volume PCB assembly and processing
The number of PCB assembly products required in different industries is also different. Some of them only need to provide low volume PCB assembly, while others need high volume PCB assembly. For those who are capable of providing high volume PCB assembly services, this article will analyze the processing guide of high volume PCB assembly in detail.
What are the advantages of high volume PCB assembly?
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1. Quality consistency
Because high volume PCB manufacturing uses the same production specifications, this ensures the consistency of PCB assembly products. For high volume PCB assembly, product testing is carried out in the same batch, so the product quality of high volume PCB assembly can be kept consistent.
2. the turn cycle is fast
Through high volume PCB assembly, products can enter the market faster, which is extremely beneficial to customers who compete for a large number of market shares, and helps OEMs to speed up production and marketing.
3. Effective cost saving
In PCBasic, we can buy the required materials in batches, and can assemble and produce quickly. High volume PCB assembly can save time and cost.
4. Reduce the design cost
Selecting high volume PCB assembly can carry out one-time PCB design and PCB production, which can reduce unnecessary PCB design costs.
5. Shorten the assembly time
Due to the adoption of high volume PCB assembly, the time required for manufacturing is reduced in the process of design and prototyping, and the whole process of high volume PCB assembly is also automated, which reduces manual intervention to save time and energy.
What are the application fields of high volume PCB assembly?
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If you want to enter the high volume PCB assembly market, you need to reserve knowledge of high volume PCB assembly. For example, high volume PCB assembly is usually used in the communication industry, automobile industry, aviation industry, medical and health industries, and can be used in large quantities.
Do you have lead-free high volume PCB assembly?
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Yes, we are concerned about the health of users and the environment. We are aware of the harmful or negative effects that lead emissions may have on users and the environment. That's why we eliminate lead from production materials. It is of great benefit to protect people's health and eliminate environmental pollution.
What are the processes of high volume PCB assembly?
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  • Step 1: PCB cleaning

    For the first high volume PCB assembly, it is necessary to clean the PCB board to prevent the residue or dust on the PCB board from affecting the quality of PCB assembly products in the later stage.

  • Step 2: Solder paste printing

    You will carry out the mass assembly process by printing solder paste on the PCB laminate. In this process, you will use scrapers and templates to help the soldering printing process, or you can choose jet printing.

  • Step 3: SPI detection

    After the solder paste printing is completed, the whole process should be checked by solder paste inspection (SPI), mainly including the amount of solder paste printed, the height of solder paste printed, the area/volume of solder paste printed, the flatness of solder paste printed, etc.

  • Step 4: Patch.

    In this process, the surface mount components are accurately placed on the PCB pads by moving the mounting head. Because the computer controls everything according to the design, the process is very fast.

  • Step 5: reflow soldering

    After one or more electronic components are connected to the contact pads by using solder paste, the solder is melted by controlling heating to achieve permanent bonding, so as to realize the electrical connection.

  • Step 6: Online AOI detection

    Through this process, the occurrence of bad welding conditions such as wrong parts, empty welding, virtual welding, short circuit, erection of monuments, etc. after reflow soldering can be detected, and the product quality can be guaranteed.

What other tests are needed for high volume PCB assembly?
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In addition to on-line AOI detection and on-line SPI detection, circuit testing, functional circuit testing, X-ray testing, etc. are also required.
Testing (ICT)
In the circuit test, you can use the most meticulous test method to check the quality and integrity of the PCB, and the machine will be used to detect the errors in the PCB for correction.
Circuit test
Here, you will use a computer with test pins or test probes to test the functional integrity of the PCB. Only by comparing the results with the design specifications can you judge whether the PCB has passed the test.
X-ray detection
You will use X-ray inspection to detect invisible welding problems on PCB. You only need to use X-ray inspection to detect components on PCB and errors in welding.
What other tests are needed for high volume PCB assembly?
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In addition to on-line AOI detection and on-line SPI detection, circuit testing, functional circuit testing, X-ray testing, etc. are also required.

Testing (ICT)
In the circuit test, you can use the most meticulous test method to check the quality and integrity of the PCB, and the machine will be used to detect the errors in the PCB for correction.
Circuit test
Here, you will use a computer with test pins or test probes to test the functional integrity of the PCB. Only by comparing the results with the design specifications can you judge whether the PCB has passed the test.
X-ray detection
You will use X-ray inspection to detect invisible welding problems on PCB. You only need to use X-ray inspection to detect components on PCB and errors in welding.
How to choose the right high volume PCB assembly service provider?
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There are many high volume PCB assembly service providers in the market. In order to select a suitable high volume PCB assembly service provider, we can start from the following aspects: the ability to meet expectations, PCB manufacturing cost, certification and standards, manufacturing experience, PCB quality turnaround time, responsiveness, etc. Choosing the right high volume PCB assembly service provider can reduce the time cost and help the products go online quickly.

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