Electric surgical tables are essential for
modern operating rooms, requiring precise control, reliability, and adherence
to strict safety standards. To meet these demands, PCBasic successfully
designed and manufactured a high-performance PCB specifically for electric
surgical table control systems. This case study highlights the advanced
features, development process, and benefits of this innovative solution,
showcasing PCBasic’s expertise in medical equipment PCB design and
manufacturing.
Project Overview
The client required a durable and advanced
PCB for electric surgical table control systems with the following key
requirements:
Precision Control:
Support for multi-axis adjustments,
including height, tilt, and rotation, ensuring smooth and accurate operation.
Safety Compliance:
Adherence to international medical
standards, including ISO13485 and EMI shielding.
Durability:
Robust design for long-term reliability in
high-use and sanitized environments.
Smart Integration:
Compatibility with remote controls and
memory functions for quick position adjustments.
Key Features of the Electric Surgical Table PCB
Precision Motor Control:
Integrated motor drivers for smooth and
precise control of table movements.
Utilizes PWM (Pulse Width Modulation)
technology for accurate speed and position adjustments.
Comprehensive Safety Protections:
Built-in overcurrent, overvoltage, and
short-circuit protection circuits.
Emergency stop functionality for immediate
shutdown in case of faults.
Robust and Durable Design:
High-quality FR-4 material with excellent
thermal stability.
Protective conformal coating to resist
moisture, dust, and cleaning agents used in operating rooms.
Smart Functionality:
Supports touch-screen controls and wireless
remote operation.
Includes memory functions for saving and
quickly restoring multiple table positions.
Medical Standards Compliance:
Designed to meet ISO13485 quality standards
for medical devices.
EMI shielding ensures minimal interference
with other sensitive medical equipment.
Development Process
Requirement Analysis
PCBasic’s engineering team worked closely
with the client to define technical specifications, focusing on precision,
reliability, and regulatory compliance.
Design and Simulation
Using advanced PCB design tools, the team
developed a multi-layer PCB optimized for signal integrity, thermal
performance, and power management. Simulations ensured reliability under
demanding conditions.
Prototyping and Testing
Prototypes underwent rigorous testing,
including:
Functional Testing
Ensured smooth and accurate control of motorized movements.
Thermal and Mechanical Testing
Validated heat dissipation and durability under continuous
operation.
EMI Testing
Ensured minimal electromagnetic interference with other medical equipment.
Mass Production
After successful validation, the PCB was
moved to mass production, leveraging PCBasic’s automated SMT assembly lines and
strict quality controls to ensure consistency and reliability.
Applications
This specialized electric surgical table
PCB is ideal for:
Hospital Operating Rooms: Provides precise and safe table adjustments to support complex
surgeries.
Medical Training Centers: Used in simulated surgical environments for enhanced training.
Rehabilitation Equipment: Adaptable for use in motorized rehabilitation tables or
multi-functional medical beds.
Results and Benefits
Enhanced Precision:
The efficient motor control module enables
smooth and precise table movements for improved surgical outcomes.
Improved Safety and Reliability:
Comprehensive safety features and emergency
stop functionality ensure safe operation in critical environments.
Smart and Efficient Operation:
Memory functions and wireless controls
enhance ease of use, reducing setup time for medical staff.
International Quality Standards:
Designed and manufactured to meet ISO13485
standards, ensuring compliance and reliability for medical applications.
Why Choose PCBasic?
PCBasic brings over 15 years of experience
in PCB design and manufacturing, specializing in high-quality solutions for
medical equipment. With our intelligent factory systems (CRM, MES, ERP, IoT),
we ensure precision, efficiency, and exceptional quality at every stage of
production.
Conclusion
The successful development of this PCB for
electric surgical tables underscores PCBasic’s ability to deliver
high-performance, innovative solutions for the medical industry. By meeting the
stringent requirements of modern medical devices, PCBasic continues to be a
trusted partner for advanced PCB solutions.
If you’re seeking a reliable partner for
medical PCB design and manufacturing, contact
PCBasic today to power your next innovation!
