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PCBA board is the vital component of all electronic devices. Therefore, the performance of all devices depends on PCB board. High volume PCB assembly means more than 10,000pcs PCB boards. It is vital to cooperate with the right high volume PCB assembly manufacturer for your devices, and you can improve the product performance. Sweeping the market, you need to choose an excellent high volume pcb assembly manufacturing company. Looking for such a company? Excellent, no further search is needed. If high volume PCB assembly is required, PCBasic’s technology stands out in the PCBA field!
Projects with more than 1000 pcs PCB board are called high volume PCB assembly services. We are able to provide high volume PCB assembly and meet your project specifications. In addition to our high volume PCB assembly manufacturing process and capability, you can also experience convenient services, favorable prices and really high quality.
If you want to benefit the most, you should order a large number of PCB components, which will benefit you in terms of cost. If you order more PCBs, you can get more discounts from this company.
PCBasic’s Technology is very professional in the high volume PCB assembly. The expert team of high volume PCB assembly manufacturers has created unparalleled PCB designs for customers' satisfaction. The whole circuit of the equipment depends entirely on the PCB. Therefore, when the PCB fails, the whole equipment becomes useless. Therefore, the manufacturing process needs to be highly valued. In the production process, PCBasic Technology spares no effort to avoid failure. To ensure product quality, they conduct extensive tests on all products. For example, DFM tests to ensure that the design is suitable for high volume PCB assembly manufacturing. More, before packaging and transportation, AXI and AOI tests are performed on each circuit board. Generally speaking, when the manufacturing price drops, the quality drops. On the contrary, PCBasic’s Technology won't compromise on the PCBA quality testing. The company tests each circuit board separately to ensure it is trouble-free. In order to guarantee the quality of high volume PCB production, we will conduct the following tests on high volume PCB assembly:
Do you have any questions about high volume PCB assembly? It’s our honor that we can provide a series of solutions to solve your problems. Our experts and knowledge team are ready to eliminate all your doubts 24/7. When will the project start, they will further guide you in every step and any stage of the project.
PCBasic Technology values customers' ideas. So, if you have a great idea, please contact us. We will reply to you as soon as possible. Moreover, we will try our best to minimize customers' budget. Our expert team can accurately provide your ideas. If you have such ideas, we can't wait to hear from you! Contact PCBasic Technology and realize your idea!
For the first high volume PCB assembly, it is necessary to clean the PCB board to prevent the residue or dust on the PCB board from affecting the quality of PCB assembly products in the later stage.
You will carry out the mass assembly process by printing solder paste on the PCB laminate. In this process, you will use scrapers and templates to help the soldering printing process, or you can choose jet printing.
After the solder paste printing is completed, the whole process should be checked by solder paste inspection (SPI), mainly including the amount of solder paste printed, the height of solder paste printed, the area/volume of solder paste printed, the flatness of solder paste printed, etc.
In this process, the surface mount components are accurately placed on the PCB pads by moving the mounting head. Because the computer controls everything according to the design, the process is very fast.
After one or more electronic components are connected to the contact pads by using solder paste, the solder is melted by controlling heating to achieve permanent bonding, so as to realize the electrical connection.
Through this process, the occurrence of bad welding conditions such as wrong parts, empty welding, virtual welding, short circuit, erection of monuments, etc. after reflow soldering can be detected, and the product quality can be guaranteed.
In addition to on-line AOI detection and on-line SPI detection, circuit testing, functional circuit testing, X-ray testing, etc. are also required.
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