Are you suffering from discrepancies in PCB quality or problems with your supply chain? Worry no more, with PCBasic, we prioritize customer services over anything! At PCBasic, we proudly specialize in top of the line electronic assembly services that serve industries from all over China. From SMT to THT and full turnkey services, we offer it all under one roof. But why us? It's because our quality as PCB assembly supersedes everything. What do we have to offer?
l Sophisticated technology for SMT and THT electronic assembly that guarantees zero defects.
l Prototypes to mass production with rapid expansion of production capabilities.
l Value for money without sacrificing quality.
We have all this, plus a highly trained and skilled workforce that does not fail your quality checks. So, where every connection counts, trust PCBasic. If you don't have clarifications and have come this far, head over to the sections below and let us build your trust even more as your go-to electronic manufacturing services company.
What is Electronic Assembly Service?
An Electronic Manufacturing Services (EMS) provider is a company that does everything for you. Steps involved include core electronic assembly services, manufacturing, testing, distribution, and other services related to the product. They are also known by the other name, Electronic Contract Manufacturer or ECM. While most suppliers are overseas, there are several benefits of working with a local PCB assembly company. The same goes for PCBasic as we can supply components for various industries as well as offer electronic manufacturing services for clients with both large and small volume needs.
Due to the increase in technology, most businesses find it easier to employ surface mount technology. It enables quicker electronic assembly which must be done within the specified time limit. In electronic assembly service, the electronics manufacturer internally handles assembly of the electronics. Partnering with us guarantees you peace of mind when it comes to your electronic manufacturer and assembly. This eliminates the need to invest in machinery, tools, component inventories, and skilled electronic engineers.
Besides production, a partner in EMS manufacturing can provide services such as PCB design, prototyping, testing, reverse engineering, and troubleshooting. Collaborating with an electronic manufacturing services companies comes with a myriad of benefits, including helping you meet regulatory requirements within certain quality standards and criteria.
Core Electronic Assembly Services
We offer comprehensive electronic assembly services at PCBasic ready to cater to all your needs. Our modern engineering and manufacturing facilities alongside our experienced engineers and quality control associates make us the preferred partner for organizations that demand precision, reliability, and efficiency in PCB assembly. We assure the most economical and precise PCB assembly of your electronic components whether you need rapid prototyping or fully tailored services. Here is a small sample of what you can obtain from us.
1. PCB Assembly
We all know that printed circuit boards (PCBs) form the heart of almost all modern electronics. And here at PCBasic, one of the fastest growing elite electronic manufacturing services companies in China, we proudly boast our capabilities with quick PCB assembly. Every PCB is crafted in our THT and modern SMT assembly lines, which guarantees superior quality and performance standards time in and time out.
Our PCB Assembly Capabilities:
l Surface Mount Technology (SMT): The use of high accuracy automated pick-and-place machines in Surface Mount Technology (SMT) ensure perfect positioning of components which greatly minimizes errors and maximizes production efficiency.
l Through-Hole Technology (THT): The THT method provides robust mechanical bonds which results in more durable printed circuit board assembly.
l Mixed Technology Assembly: Need both SMT and THT components? Our hybrid solutions guarantee the integration of complex designs.
l RoHS-Compliant & Lead-Free Soldering: We fully comply with soldering and environmental regulations by offering eco friendly and lead free soldering options.
l Fast Turnaround & High Scalability: Our flexible production lines are capable of meeting any type of order, whether it be mass production or just a couple hundred pieces.
Industries We Serve:
l Automotive
l Industrial automation
l Consumer electronics
l Medical devices
l Telecommunications
l Aerospace & Defense
2. Custom Electronic Solutions
Every industry faces challenges that are unique in its own way which is why PCBasic offers custom electronics assembly services and different integrations. Our engineers and members of R&D work with you in order to design the custom firmware, form factor, circuit board, and its layout ensuring that the product is reliable and maximizes efficacy. Here's an overview of the services designed just for you.
l Creation and Layout of Printed Circuit Board: With the aid of our advanced CAD software, our engineers create an efficient layout and design of the circuit that increases a component's lifecycle while reducing losses in the signal.
l Sourcing of Components: We help you in the selection of materials and parts that suit your needs the best, obtaining them at favorable market rates while guaranteeing that they will be available for a protracted period for further savings.
l Development of Firmware and Systems on a Chip: With our extensive experience, we collaborate very closely with you in order to achieve proper integration of firmware applications onto your PCBs with ease.
l Miniaturization of the Product and Optimization: Would you prefer smaller and lighter devices without sacrificing the level of performance achieved? No problem. We take pride in reducing size, weight, and overall power without losing performance.
l Solutions For The Specific Industry: We cater to specific areas of interest such as high-frequency PCBs for 5G or multi-functional industrial automation structures customization.
3. Testing & Quality Control
Throughout all operational steps, quality control and reliability are PCBasic's major focus. With our tested procedures, every PCB and electronic assembly undergoes industry regulations and client needs.
Our Procedures for Test and Quality Control Measurements
l Automated Optical Inspection (AOI): With the use of high-definition photographic devices, AI analysis examines assemblies to ensure that all components are defect free.
l In-Circuit Testing (ICT): Prior to completing the assembly, electrical functioning of the components in the circuit, and the skeleton circuit structure are put through some testing.
l Functional Testing (FCT): To ensure every conceivable scenario is covered in functional testing (FCT) of the PCB, real-time modeling is done for accurate operational performance.
l X-ray Inspection: Our state of the art X-ray technology reveals concealed defects in high-density multi-layer PCBs such as solder voids and component misalignment.
l Environmental & Stress Testing: We demonstrate dependability over a prolonged period by simulating harsh environmental conditions including temperature, humidity, and vibration.
4. Prototyping and Low-Volume Production
The launch of a new electronic device can be very unforgiving, and any miscalculations could result in considerable costs. Therefore, PCB prototyping will help you avoid an embarrassing scenario just before a launch. Most of the motivations for prototyping are straightforward, although not all of them may be clear. As an example, an expert ECM is likely to identify both a technical and human error simultaneously. It can propose changes prior to the designer completing the work. This is what you can expect
l Endurance of the product: Normally, for a product to be durable in the real world, it can only withstand at least one of the following: resistance to shock, changes in temperature, or variation in power.
l Staying within budget: Is the product intended for average consumers rather than for niche markets? A revision will be extremely costly. When a PCB design is ready for mass production, there is no "rewind" option. So, be careful when selecting your PCB assembly partner.
l Verification for mass production: Verification of mass production is directly related to the design and dimensions of the PCB, which influences the entire product design and design of the box. These features will be proved with the decoupling of the PCB prototypes.
l Examination of product features: Often, the operational values of the product are less than the values designed for them. Prototypes can be used to adjust these values.
5. Box Build Assembly
Besides offering PCB assembly services, PCBasic also provides full box build services, thus we act as a single source supplier for clients who need completely assembled and tested electronic devices. We handle all steps of the operation from final packaging to enclosure assembly, and everything in between.
Our Box Build Capabilities:
l Cable & Wire Harness Assembly: The Cable & Wire Harness electronic Assembly provides precise, and custom electrical wiring solutions required for system integration.
l Electromechanical Assembly: Total system integration with case fitting, screen placement, and parts insertion.
l Testing & Validation: Carrying out tests on all system components collectively aids in verifying that the end products function as intended.
l Packaging & Logistics: Your products will be expertly packed and shipped for market readiness, achieving exacting standards in packaging and logistics.
l Turnkey Solutions: Solutions that cover from purchasing components to delivering the product offer your supply chain a more efficient approach.
Why Choose PCBasic?
It is essential to choose the right electrical assembly service provider to guarantee good product quality, efficiency, and cost-effectiveness. With PCBasic it is different. Innovative technology, skilled personnel, and uncompromising attention to quality, are the attributes that stand out. Businesses trust us with their PCB assembly services for five primary reasons outlined below.
1. Modern Tools & Equipment
Investments into modern manufacturing tools and equipment is something we do at PCBasic in order to deliver precision, speed, and reliability in electronic assembly. Flaws in output are easily detected with our advanced flying probe testers, SMT lines, Automated Optical Inspection (AOI) systems, and X-ray inspection machines. For complicated multi-layer boards and high-density PCBs, our technique along with multi-layer fabrication ensures outstanding quality throughout. We also provide exceptionally high quality in the troublesome production of PCBs.
2. Highly Competent Technicians and Engineers.
With a wealth of knowledge in the PCB assembly industry, our engineers and technicians are adept problem solvers. With DFM, component procurement, and process optimization, our staff guarantees seamless manufacturing with minimum waste. Whether your need is for tailored electronic solutions or high-volume manufacturing, we always deliver excellent results.
3. Comprehensive Quality Control & Testing
We have mandated quality control procedures that guarantee every electronic assembly produced electronically is done up to industry standards. The sequence of our multi-step testing procedures includes:
l Flying Probe Testing
l In-Circuit Testing (ICT)
l Functional Testing (FCT)
l X-Ray Inspection
l Environmental & Stress Testing
4. Fast Turnaround & On-Time Delivery
Meeting deadlines for new product releases is critical, so for that purpose PCBasic strives to meet quality-free scalability and rapid production efficiency. Automated systems, lean manufacturing lines, and better supply chain management, along with rigid deadlines, aid us in maintaining good product quality. Whether you need rapid prototyping or mass production, we promise precise delivery punctuality.
5. Cost-Effective & Scalable Solutions
We offer low-cost PCB assembly methods without compromising desired quality standards. Because we have strong relationships with suppliers, we can procure high-quality components at reasonable prices. Moreover, our scalable production capability allows us to efficiently fulfill large-volume orders of small-batch prototypes, making us the perfect partner for all businesses.
Conclusion
By merging industry expertise, modern technologies, and a personalized approach, PCBasic is able to offer unparalleled electronic assembly services. Whether you need custom electronic solutions, high-precision PCB assembly, or complete box builds, we can help you. Don't hesitate to get a quote today and experience our outstanding services in China and around the globe.
